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Make your own LED lights - better/cheaper?

Walter R

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Hi all,

Here is something I've been thinking about and thought I would toss out to the community to see what people thought. I'm fully prepared to hear that I've gotten everything wrong and why it won't work or would provide significantly inferior results to existing "pro options. But if everyone doesn't jump up and say I'm crazy, maybe I'll do a little experimenting.

Anyway, since Red prefers daylight I've started to look at some of the LED "bulbs" (made up of many separate LEDs) as a simple/cost-effective option to replace some of our tungsten fixtures and was wondering what people thought about options like:

15W Par38 Daylight with 60, 30 or 15 degree spread (dimmable):
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=180227606027
or
21W Par 38 with 7pcs x 3W Luxeon LEDs with 30 degree spread (non-dimmable):
http://www.oksolar.com/n_cart/product_details.asp?ProductID=01420

Of course they would need to be tested (especially to make sure they are really the right temperature light) and some of the information on the OKSolar site seems to be inaccurate (info for wrong items on spec sheets). But they do seem like they could be a simple and relatively cheap option. The big plus with these it that they could easily be mounted in very inexpensive fixtures, like the theater style "Par cans" available for under 50$, including a gel holder (for diffusion) and the option of easily adding barndoors. Here is one example:
http://www.music123.com/Lighting-Par-38B-Can-810108-i1156169.Music123

Now, if I understand it correctly, you would expect the general light provided by daylight balanced LEDs to be about 8 times brighter than a HMI, so using these bulbs would give the you the equivalent of a HMI between 120 and 160W - enough for back or hair light, possibly some accent lights and for fill with a small soft-box or diffusion. These, plus our existing Kino with daylight bulbs might make a nice, complete daylight balanced kit. This seems like an easy, inexpensive option worth testing. And you could carry bulbs with different output angles for different uses.

For a broader source or to create a brighter soft source one option might be something like this 28W High Power LED Street Light (non-dimmable):
http://www.oksolar.com/n_cart/product_details.asp?ProductID=01450

These use standard "Mogul" sockets if I read the specs correctly. So for the cost of a socket, plus a small enclosure (ideally rectangular so they could easily be connected in a stack like legos when you need more light) and yoke you could possibly get a 200W HMI equivalent for about $500. Or just have the enclosure hold two or three bulbs for brighter sources. Since the LEDs are close together you would need minimal diffusion to remove any "stepping" you might see in shadows, so this could be used for a relatively "hard" soft-light with a little or no diffusion or as a very soft source with a soft box or punching it through other stonger diffusion. Now this one is obviously more complicated than just dropping the other bulbs into a par can, but I think it might be worth exploring.

The nice thing both of these approaches is that it doesn't lock you into a fixed unit, since the main cost is the actual bulbs. LEDs are getting better and brighter quickly, so it is easy to imagine getting new bulbs in a year that are 2 or 3 times brighter. And there are certainly many more bulb options than the few I've listed that might be useable.

For big lighting jobs, we'll rent the grip truck with all those lovely HMIs, but for smaller shoots and interviews, is this remotely practical? Please tell me why this won't work and why I shouldn't try it before I waste my money.

Walter

p.s. I'm also thinking of having a small batch of smaller LED-based replacements bulbs to use in existing lights on set. The small ones are pretty cheap and it could be an easy way to avoid having mixed sources in the shot.
 
You might be grossly overestimating how much light those lamps will put out. 500 "lumens" doesn't tell you how many footcandles are hitting it at any specific distance. According to "howstuffworks", a fluorescent bulb produces between 50 and 100 lumens per watt, which -- if we were to translate that literally -- could be interpreted to say that the LED bulb you're talking about is delivering light output equivalent to a 10-watt fluorescent. Obviously I don't think that's true, but nor do I think a 20-watt LED is going to deliver the light output of a 150-watt HMI! However, the only way to know is to actually test it.

I found reasonable photometrics of the LED-Z light "Brute 9"; that's a 27w LED fixture. It delivers 15 footcandles at 12'. That's about equivalent to a 150w broad lamp tungsten fixture.

Other alternative daylight lights that people may find of interest:

PrompterPeople/FloLight is selling a small LED 500 soft(ish) light system, sort of a mini replacement for a Diva or CaseLight. They charge $449. We're trying to organize a group buy on DVXUser to get these things direct from the manufacturer at about half that price (minimum quantity to order is 50).

In Bill Pryor's review, he found the light output of the 500-LED, 40-watt was a half stop to a full stop brighter than 110w of fluorescent, at about 10 feet away. That's a little deceptive though in that the LEDs are harder light than the fluorescent, and therefore the light travels further; had the LED been diffused to deliver a comparable spread, I bet they would have been evenly matched at least.

Also, a fairly inexpensive metal halide HMI alternative is offered from Cool Lights. I've got one of these and it actually works pretty well. It buzzes up close, but you can't hear it from six feet away. The color temp is pretty good; build quality is about what you'd expect from a Chinese Arri knockoff (fine for DIY, nowhere adequate for rental-house use) but, hey, a 150w electronic-ballast HMI for $459, not too shabby. Light output is about equivalent to a 500w tungsten fresnel, but it's daylight instead of tungsten-colored (which means that in terms of actual blue light, you'd need to use a tungsten 2k with full CTO to get as much blue light as you're getting from 150w of metal halide).

Note: you don't want to use magnetic ballasts with the Red; they interact with the rolling shutter to cause banding in the footage unless you specifically force your shutter to 1/40th or 1/60th. Electronic ballasts don't cause that problem, so stick with electronic ballasts (or 1/40th or 1/60th) when shooting the Red. Also, electronic ballasts will work with variable frame rates, whereas magnetic ballasts won't.
 
Hi Barry,

Thanks a lot for the information and the suggestions for other fixtures to look at. The PrompterPeople/FloLight you listed looks like an interesting option, although I would prefer it a bit brighter since for a soft source I would be looking to replace a Diva 400. On the other hand, the smaller size and weight is quite attractive. I just wonder if it would be enough output once you add some diffusion in front of it. Do you think we could get T3 at 320 with proper skin exposure? Let us know if the group buy for this unit looks like it is happening.

The LED-Z lights are also very interesting and certainly show the promise of the high output LEDs that are really just now starting to come into their own. I had seen someone writing that the Brute-9 had a similar output to a 200W HMI, but maybe I misread or misremembered. Your calculations seem to suggest a lot less output...

Besides cost for the given output, one of my concerns with the LED-Z is that for directional light their "par" just seemed too small for most uses where we want a directional light. It is 9W, but one of the LED par bulbs I found was 21W which is a pretty big jump - getting close to the Brute 9 unit in wattage - and even the 15W would be a 66% increase in wattage. I may just get one of these bulbs to test to see if they seem like a viable replacement for 200 to 300 W tungsten fresnels. I certainly wouldn't ever hope to get enough output to use these as a Key source.

I also found another (cheaper) version of the "street light" LEDs on Ebay:
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=350041343816
Since I already have a Mogul socket fixture around, I might try one of these to see how much light they really throw. It could be useful to have in the kit for bouncing a fill or to bouncing off a ceiling or wall to bring up the ambient light in a room... if it really is enough to use as a street light, it could be worth testing.

I really expect LEDs to get better and better quickly, so I may do some tests and then decide I just need to wait and see how output increases in future fixtures. I just hate waiting.

Thanks again for your suggestions and input.

Walter

You might be grossly overestimating how much light those lamps will put out. 500 "lumens" doesn't tell you how many footcandles are hitting it at any specific distance. According to "howstuffworks", a fluorescent bulb produces between 50 and 100 lumens per watt, which -- if we were to translate that literally -- could be interpreted to say that the LED bulb you're talking about is delivering light output equivalent to a 10-watt fluorescent. Obviously I don't think that's true, but nor do I think a 20-watt LED is going to deliver the light output of a 150-watt HMI! However, the only way to know is to actually test it.

I found reasonable photometrics of the LED-Z light "Brute 9"; that's a 27w LED fixture. It delivers 15 footcandles at 12'. That's about equivalent to a 150w broad lamp tungsten fixture.
 
Now, if I understand it correctly, you would expect the general light provided by daylight balanced LEDs to be about 8 times brighter than a HMI
You understand incorrectly.

500 "lumens" doesn't tell you how many footcandles are hitting it at any specific distance.
It does!

It is the other way around: if you know foot candles (or lux as we use in civilised countries :tongue: ) you can't work out the luminous output.

However, the only way to know is to actually test it.
No, you can take a pencil and calculate on a sheet of paper in about 10 seconds :whistling: .

You may also consider CRI.

Cheers,

Pawel
www.achtel.com
 
LEDz are by far the best led lights in the current market, they are perfect for RED as they produce a well balanced and continuos daylight temperature, they are strong, and can be used with bounce textiles of different colorations with great results.

The Mini Par, at 9w have three different light cover lamps as to filter the light output, the Brute 9, at 27w is a great solution with an out put of f/2.8 at 7', also this units can be mounted in several configurations and their light filtered like any other fixture.

This will be lighting up the RED booth at NAB, and not just my self but even Jarred agrees that the Brute 9 are BAD ASS!

Ciao
 
Hi Ketch,

I really look forward to seeing the LEDZ at work at NAB.

One quick question, when you say you can be at f/2.8 at 7' is that with just the one Brute9 or is that using the double (or quad) fixture? Also was that straight ahead or bounced/diffused? Thanks for your insight. They sound promising.

Walter


LEDz are by far the best led lights in the current market, they are perfect for RED as they produce a well balanced and continuos daylight temperature, they are strong, and can be used with bounce textiles of different colorations with great results.

The Mini Par, at 9w have three different light cover lamps as to filter the light output, the Brute 9, at 27w is a great solution with an out put of f/2.8 at 7', also this units can be mounted in several configurations and their light filtered like any other fixture.

This will be lighting up the RED booth at NAB, and not just my self but even Jarred agrees that the Brute 9 are BAD ASS!

Ciao
 
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